Key Takeaways
- Collect all sensor data in one center with an IoT gateway.
- Measure true efficiency by combining energy data with OEE.
- Prevent unplanned downtime with predictive maintenance.
- Ensure data security with end-to-end encryption.
Digital transformation is no longer an option — it is a necessity for competitiveness. By making factories' "dark" data visible, SolarTools accelerates the Industry 4.0 journey. In this process, the secure and uninterrupted flow of field data is the key to success.
IoT Infrastructure and Sensor Fusion
We combine not only energy meters but also temperature, humidity, pressure, vibration and flow sensors on a single platform. SolarTools Gateway devices support common industrial protocols in the field (Modbus RTU/TCP, MQTT) and move data securely to the cloud. For other complex infrastructures, we provide visibility through suitable converters and integration layers.
Energy Efficiency and Its Relationship to OEE
The energy consumption of machines on a production line actually says a lot about that machine's health. By matching energy data with production counts (OEE), SolarTools calculates the "Energy Cost per Unit Product." This is the healthiest way to measure real production efficiency.
Predictive Maintenance and Artificial Intelligence
Our AI models, which analyze deviations in machines' current characteristics, can foresee problems such as bearing failure or motor overheating days in advance. This prevents unplanned downtime and guarantees production continuity.
Cybersecurity and Data Sovereignty
We are aware of the sensitivity of industrial data. SolarTools secures your data with end-to-end encryption and role-based access control (RBAC). It offers flexible deployment with on-premise or cloud options.
Frequently Asked Questions
Do we need to replace our existing PLC infrastructure?
No. SolarTools can run in parallel with your existing PLC and SCADA systems or receive data from them.
Where is the data stored?
Depending on customer preference, SolarTools can store data on secure cloud servers or on local servers within the facility.
How long does system installation take?
For a standard production line, installation and commissioning is usually completed within 1-2 business days.
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